This line is suitable for aluminum coil decoiling,sheet leveling, cross cutting to the length according to the customer’s request ,palletizing of steel plates and finally it is packed into a whole bundle of flat plates according to the need.
The expected life of the machine usage is ≥20years
Coil loading car----Decoiler----coil head press, guide and shovel equipment----Double pinch rollers---Centre aligner----high-precision levelers( 23 rolls)---encoder ----hydraulic tracking cutting machine--pinch rolls for sheets dropping-- plates-delivering roll table----plates sending out device----plates supporting table---plates piling up device--manual packingr
Item |
material thickness/mm |
Material width |
speed/mpm |
1 |
0.2-2 |
400-2000 |
0-50-80-100-150 |
2 |
0.3-3 |
400-2000 |
0-50-80-100-120 |
3 |
0.4-4 |
500-2500 |
0-50-80-100-120 |
4 |
0.5-5 |
500-2500 |
0-50-80-100-120 |
5 |
1.0-6 |
500-2500 |
0-50-80-100 |
6 |
2.0-8 |
500-2500 |
0-30-50 |
7 |
3.0-10 |
800-2500 |
0-30-50 |
8 |
4.0-12 |
800-2500 |
0-30-50 |
9 |
8-16 |
800-2500 |
0-30-50 |
10 |
6.0-20 |
800-2500 |
0-30 |
item |
specifications |
|
Raw materials |
Materials feature |
Aluminum alloy 3003 and 5052 |
thickness |
0.5mm—3.0mm |
|
Aluminum feature |
Tensile grade σb≤450MP Yield grade σs≤260MP |
|
width |
800mm—1300mm |
|
O.D |
Φ800mm—φ2100mm |
|
I.D |
φ508mm—φ610mm |
|
Coil weight |
Max 15T |
|
Finished product |
Flatness without any increased processment faults |
|
Cutting length |
500mm—4000mm |
|
Leveling precision |
less than 25% raw materials non-flatness(1.5-2mm/㎡) |
|
Cutting tolerance:
|
±0.5mm/1000mm( length tolerance) ±0.50mm/1000mm( diagonal tolerance) Match the standard GB/T709-88 |
|
Strip threading speed |
0—10m/min |
|
Line speed |
0-20m/min |
|
Cutting speed |
0-15 pcs/ according to the length 2000mm |
|
Total line power consumption |
About 130kw |
|
Center line of the line ( to the ground) |
800mm |
|
Space of the whole line |
18mx9m |
|
Line direction |
Left input to right output or right to left direction |
Power supply conditions: 3 ph, AC, 415V+10%, 50Hz+2%
Air source: compressed air:
pressure: 0.5-0.6 MPa
displacement: 1.5 m3/min
Water source: no requirement
Environmental Conditions in Factory Buildings :
Temperature - 5 ~40
Relative humidity < 90% (without condensation)
item |
N/m |
Qty |
power(KW) |
description |
|
|
|
|
DC |
AC |
|
1 |
decoiler |
1 |
18.5KW |
|
main drive and back-tensioning |
2 |
Pinch roll |
1 |
|
5.5KW |
Main drive |
3 |
Leveling machine |
1 |
45KW |
|
motor |
4 |
Film covering machine |
|
|
1.5KW |
|
5 |
Pneumatic cutting machine |
1 |
|
7.5KW |
Main drive |
6 |
Servo-motor |
1 |
|
22kw servo-motor |
Servo motor control |
7 |
Hydraulic station |
1 |
|
7.5KW |
Oil pump control |
Total |
About 130KW |
|
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